WJ-12 Rail Fasteners System

Railway fastener systems, also known as track fastening systems, are components used to connect rails and sleepers or other sub-rail foundations. Their function is to fix the rails on the sleepers, maintain the track gauge, and prevent the rails from moving longitudinally and laterally relative to the sleepers.
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Description

Gnee Steel (Tianjin) Co., Ltd. is one of the most reliable manufacturers and suppliers of wj-12 rail fasteners system in China, also supports customized service with low price. Please feel free to buy cheap wj-12 rail fasteners system made in China here from our factory.

 

Product Introduction

 

rail clip

The WJ-12 railway fastener system is a heavy-haul railway fastener system.

Functional Aspect Description
High Clamping Capacity Dual W-type elastic clips provide high and stable toe load to secure heavy rail under large axle loads
Heavy Axle Load Adaptability Designed for ≥30-ton axle load heavy haul lines with strong resistance to rail uplift and displacement
Excellent Gauge Retention High lateral restraint limits rail gauge widening under repeated wheel loads
Rail Creep Control Strong longitudinal resistance reduces rail movement caused by traction and braking forces
Vibration and Impact Mitigation High-elastic rail pad absorbs impact loads, reducing stress on rail seat and sleeper
Fatigue Resistance Clip and fastening assembly maintain performance over millions of load cycles in heavy haul operation
Electrical Insulation Function Insulating guide plates and pads ensure rail-to-sleeper electrical isolation for signaling systems
Track Geometry Stability Maintains rail alignment and level, supporting long-term track quality with reduced maintenance
Component Replaceability Clips, pads, and insulators can be replaced independently without removing the rail
Installation Efficiency Suitable for manual or mechanized installation, improving construction productivity
Environmental Adaptability Reliable performance under temperature extremes, moisture, and dust conditions
Corrosion Protection Options Multiple coating systems available for different climate and corrosion levels
Compa  

 

 

 

Fastener system components

 

Components of WJ-12 Fasteners System
No. Item Spec. Quantity/Pcs
1 Tension Clamp W5 4
2 Nut M24 4
3 Flat Washer 4
4 Rail Tie Plate WJ12 2
5 Rail Gauge Insulator WJ12 4
6 Resilient Tie Plate WJ12 2
7 Adjustment Pad WJ12
8 T Bolt T3 4
9 Rail Gauge Insulator WJ12 4
10 Rail Pad WJ12 2
11 Rail Gauge Baffle WJ12 4
12 Cast Shoulder WJ12 4
13 Height Adjustment Plate WJ12 2

 

 

T-bolts are divided into two types: Type I and Type II. Type I is used for normal assembly or when the height adjustment amount is not more than 5mm, and Type II is used when the height adjustment amount exceeds 5mm.

 

rail bolt

 

Gauge baffle

 

Gauge baffles are divided into two models: No. 31 and No. 35. For standard gauge, No. 31 is used on the outer side and No. 35 is used on the inner side.

 

gauge baffle

 

Under-rail pads are divided into six specifications according to thickness: 6mm, 7mm, 8mm, 9mm, 10mm and 11mm. The 6mm one is used for normal installation.

 

rail pad

 

 

Installation recommendations: Before large-scale on-site installation, it is recommended to first take 10 rails for trial installation to measure the actual installation torque at which the elastic clips can be installed in place, and then carry out large-scale installation using the average value of the actual installation torque. During installation, use a torque-controlled wrench or tool to prevent excessive torque from causing residual deformation of the elastic clips and damage to the insulated gauge blocks, or insufficient torque from resulting in improper installation of the elastic clips.

 

rail clip

 

Special reminder: During the laying process of sleepers, all exposed fastener components should be packaged with appropriate protective measures to keep them clean and prevent rusting.

 

 

Contact now

 

GNEE RAIL is a professional trading company focusing on the export of railway fasteners, committed to providing reliable rail connection products for global railway construction projects. We have established long-term and stable cooperative relationships with many high-quality manufacturers that have passed ISO certification to ensure stable and reliable product quality.

 

With rich experience in international trade, we have established an efficient supply chain system and logistics network to ensure timely delivery of products. We insist on being customer-oriented, winning market recognition with high-quality products and services, and look forward to establishing long-term and stable cooperative relationships with global customers.

 

rail steelsteel rail

railway rail

 

GB rail

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