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Product Introduction

The WJ-12 railway fastener system is a heavy-haul railway fastener system.
| Functional Aspect | Description |
|---|---|
| High Clamping Capacity | Dual W-type elastic clips provide high and stable toe load to secure heavy rail under large axle loads |
| Heavy Axle Load Adaptability | Designed for ≥30-ton axle load heavy haul lines with strong resistance to rail uplift and displacement |
| Excellent Gauge Retention | High lateral restraint limits rail gauge widening under repeated wheel loads |
| Rail Creep Control | Strong longitudinal resistance reduces rail movement caused by traction and braking forces |
| Vibration and Impact Mitigation | High-elastic rail pad absorbs impact loads, reducing stress on rail seat and sleeper |
| Fatigue Resistance | Clip and fastening assembly maintain performance over millions of load cycles in heavy haul operation |
| Electrical Insulation Function | Insulating guide plates and pads ensure rail-to-sleeper electrical isolation for signaling systems |
| Track Geometry Stability | Maintains rail alignment and level, supporting long-term track quality with reduced maintenance |
| Component Replaceability | Clips, pads, and insulators can be replaced independently without removing the rail |
| Installation Efficiency | Suitable for manual or mechanized installation, improving construction productivity |
| Environmental Adaptability | Reliable performance under temperature extremes, moisture, and dust conditions |
| Corrosion Protection Options | Multiple coating systems available for different climate and corrosion levels |
| Compa |
Fastener system components
| Components of WJ-12 Fasteners System | |||
| No. | Item | Spec. | Quantity/Pcs |
| 1 | Tension Clamp | W5 | 4 |
| 2 | Nut | M24 | 4 |
| 3 | Flat Washer | – | 4 |
| 4 | Rail Tie Plate | WJ12 | 2 |
| 5 | Rail Gauge Insulator | WJ12 | 4 |
| 6 | Resilient Tie Plate | WJ12 | 2 |
| 7 | Adjustment Pad | WJ12 | – |
| 8 | T Bolt | T3 | 4 |
| 9 | Rail Gauge Insulator | WJ12 | 4 |
| 10 | Rail Pad | WJ12 | 2 |
| 11 | Rail Gauge Baffle | WJ12 | 4 |
| 12 | Cast Shoulder | WJ12 | 4 |
| 13 | Height Adjustment Plate | WJ12 | 2 |
T-bolts are divided into two types: Type I and Type II. Type I is used for normal assembly or when the height adjustment amount is not more than 5mm, and Type II is used when the height adjustment amount exceeds 5mm.

Gauge baffle
Gauge baffles are divided into two models: No. 31 and No. 35. For standard gauge, No. 31 is used on the outer side and No. 35 is used on the inner side.

Under-rail pads are divided into six specifications according to thickness: 6mm, 7mm, 8mm, 9mm, 10mm and 11mm. The 6mm one is used for normal installation.

Installation recommendations: Before large-scale on-site installation, it is recommended to first take 10 rails for trial installation to measure the actual installation torque at which the elastic clips can be installed in place, and then carry out large-scale installation using the average value of the actual installation torque. During installation, use a torque-controlled wrench or tool to prevent excessive torque from causing residual deformation of the elastic clips and damage to the insulated gauge blocks, or insufficient torque from resulting in improper installation of the elastic clips.

Special reminder: During the laying process of sleepers, all exposed fastener components should be packaged with appropriate protective measures to keep them clean and prevent rusting.
GNEE RAIL is a professional trading company focusing on the export of railway fasteners, committed to providing reliable rail connection products for global railway construction projects. We have established long-term and stable cooperative relationships with many high-quality manufacturers that have passed ISO certification to ensure stable and reliable product quality.
With rich experience in international trade, we have established an efficient supply chain system and logistics network to ensure timely delivery of products. We insist on being customer-oriented, winning market recognition with high-quality products and services, and look forward to establishing long-term and stable cooperative relationships with global customers.




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