Steel rail, we also called the railway track, it is crucial to the steel railing system. As a rail component of the railway system, steel rail guides the train forward and bears the enormous pressure. Meanwhile, the steel rails convey the pressure to the railway sleepers. So steel rails play a big role in the railway system and the quality of the steel rails is much important.
What is Railway Track Material?
Railway track material primarily consists of hardened, high-carbon steel (often with manganese, silicon, chromium) formed into inverted T-shaped rails that provide a durable surface for trains, supported by sleepers (wood, concrete, steel) resting on ballast (crushed stone) for stability, drainage, and load distribution, all resting on a prepared subgrade. Key components include the steel rails, sleepers, fasteners, and ballast, engineered for strength, wear resistance, and load-bearing capacity.
- Rails: The parallel steel beams; typically medium to high carbon steel (e.g., 0.7-0.8% Carbon) with manganese (0.8-1.2%) for hardness and wear resistance, sometimes alloyed with vanadium, chromium, or molybdenum for enhanced performance.
Common Rail Steel Grades Worldwide:
| Grade | Standard / Region | Typical Composition (wt%) | Key Features & Applications |
| R260 | EN 13674-1 (Europe) | C: 0.67–0.80, Mn: 0.90–1.20, Si: ≤0.50 | Base-grade rail; cold-rolled; widely used on medium-traffic lines. Good weldability and cost efficiency. |
| R350HT | EN 13674-1 (Europe) | C: 0.75–0.85, Mn: 0.80–1.20, Cr: 0.20–0.50 | Heat-treated (online/offline); UTS ≥1100 MPa; 30–50% longer life than R260. Standard for high-speed (TGV, ICE) and heavy-haul lines. |
| Grade 260 | AREMA (North America) | C: ~0.77, Mn: ~1.0–1.2, Si: ~0.2 | Equivalent to R260; used with rail sections like 115RE, 136RE. Common on Class I freight networks. |
| Grade 350 | AREMA + Mill Specs (USA/Canada) | C: 0.78–0.83, Mn: 0.90–1.20, Cr: 0.2–0.6, + V/Nb (microalloyed) | TMCP or heat-treated; UTS ~1180–1280 MPa. For demanding curves, heavy axle loads (>33 ton), and high-tonnage corridors. |
| BH Rail (Bainitic) | JIS E 1101 (Japan), adopted in EU/India | C: 0.65–0.80, Mn: 1.0–1.4, Cr/Mo/Ni (optional, mill-specific) | Bainitic microstructure; high strength (UTS ~1250–1350 MPa) + superior fracture toughness. Used on Shinkansen curves and high-wear segments. |
| U71Mn | GB/T 2585 (China) | C: 0.65–0.77, Mn: 1.10–1.40, Si: 0.15–0.35 | Work-hardening carbon-manganese rail; standard for 50kg/m, 60kg/m rails on Chinese mainlines. Comparable to R260/R350 in performance. |
| U75V | GB/T 2585 (China) | C: 0.67–0.77, Mn: 0.70–1.00, V: 0.04–0.12 | Vanadium-microalloyed; higher strength & fatigue resistance than U71Mn. For high-speed (e.g., Beijing–Shanghai HSR) and heavy-haul lines. |
- Sleepers (Ties): Support the rails and transfer load to the ballast, made from wood, concrete, or steel.
- Ballast: Crushed stone or aggregate beneath sleepers, providing drainage, distributing load, and holding sleepers in place.
- Fasteners: Spikes, clips, bolts, and plates that connect rails to sleepers.
- Subgrade/Substructure: The prepared earth and rock foundation, sometimes with geotextiles, that supports the entire track system.
What are the different standards for track rail?
As a professional rail fastener supplier, GNEE RAIL can provide different standard steel rail such as GB,American, BS, UIC, DIN, JIS, Australian and South Africa which used in railway lines, cranes and coal mining.
GB Standard (China)
- Covers a wide range of rail types including light rails, heavy rails, and crane rails.
- Common grades: U71Mn, U75V, 50Mn, 55Q
- Typical rail weights: 22kg/m, 50kg/m, 60kg/m, 75kg/m, QU70–QU120 (crane rails)
- Applications: high-speed rail, urban transit, freight lines
| Classification | Height(mm) | Head (mm) | Bottom (mm) | Thick(mm) | Weight (kg/m) | |
| Light Rail | 8 KG/M | 65 | 25 | 54 | 7 | 8.42 |
| 9 KG/M | 63.5 | 32.1 | 63.5 | 5.9 | 8.94 | |
| 12 KG/M | 69.85 | 38.1 | 69.85 | 7.54 | 12.2 | |
| 15 KG/M | 79.37 | 42.86 | 79.37 | 8.33 | 15.2 | |
| 18 KG/M | 80 | 40 | 80 | 10 | 18.06 | |
| 22 KG/M | 93.66 | 50.8 | 93.66 | 10.72 | 22.3 | |
| 24 KG/M | 107 | 51 | 90 | 10.9 | 24.46 | |
| 30 KG/M | 107.95 | 60.33 | 107.95 | 12.3 | 30.1 | |
| Heavy Rail | 38 KG/M | 134 | 68 | 114 | 13 | 38.733 |
| 43 KG/M | 140 | 70 | 114 | 14.5 | 44.653 | |
| 45 KG/M | 145 | 67 | 126 | 14.5 | 45.546 | |
| 50 KG/M | 152 | 70 | 132 | 15.5 | 51.514 | |
| 60 KG/M | 176 | 73 | 150 | 16.5 | 60.64 | |
| Crane Rail | QU 70 | 120 | 70 | 120 | 28 | 52.8 |
| QU 80 | 130 | 80 | 130 | 32 | 63.69 | |
| QU 100 | 150 | 100 | 150 | 38 | 88.96 | |
| QU 120 | 170 | 120 | 170 | 44 | 118.1 | |
UIC Standard (Europe / International Railway Union)
- Used widely in European and international railways.
- Common types: UIC50, UIC54, UIC60
- Steel grades: R260, R350HT
- Applications: mainline passenger and freight services
BS Standard (United Kingdom)
- Defines rail profiles and weights for British railways.
- Types: BS70, BS75, BS80, BS90, BS100
- Material: 700/900A/B steel grades
- Applications: conventional and heavy freight tracks
| Standard: BS11:1985 | ||||||
|---|---|---|---|---|---|---|
| Size | Dimension(mm) | Weight (kg/m) |
Length(m) | |||
| Head | Height | Bottom | Thickness | |||
| 50 O | 52.39 | 100.01 | 100.01 | 10.32 | 24.833 | 6-18 |
| 60 A | 57.15 | 114.3 | 109.54 | 11.11 | 30.618 | |
| 75 A | 61.91 | 128.59 | 114.3 | 12.7 | 37.455 | 8-25 |
| 75 R | 61.91 | 128.59 | 122.24 | 13.1 | 37.041 | |
| 80 A | 63.5 | 133.35 | 117.47 | 13.1 | 39.761 | |
| 80 R | 63.5 | 133.35 | 127 | 13.49 | 39.674 | |
| 90 A | 66.67 | 142.88 | 127 | 13.89 | 45.099 | |
| 100 A | 69.85 | 152.4 | 133.35 | 15.08 | 50.182 | |
| 113 A | 69.85 | 158.75 | 139.7 | 20 | 56.398 | |
JIS Standard (Japan)
- Japanese Industrial Standard for rail steel.
- Types: JIS 22KG, 30KG, 37KG, 50N
- Material: Q235, 55Q
- Applications: urban light rail, regional passenger lines
| Standard: JIS E 1103/1101 | ||||||
|---|---|---|---|---|---|---|
| Size | Dimension(mm) | Weight (kg/m) |
Length(m) | |||
| Head | Height | Bottom | Thickness | |||
| JIS 15KG | 42.86 | 79.37 | 79.37 | 8.33 | 15.2 | 9-10 |
| JIS 22KG | 50.8 | 93.66 | 93.66 | 10.72 | 22.3 | 9-10 |
| JIS 30A | 60.33 | 107.95 | 107.95 | 12.3 | 30.1 | 9-10 |
| JIS 37A | 62.71 | 122.24 | 122.24 | 13.49 | 37.2 | 10-25 |
| JIS 50N | 65 | 153 | 127 | 15 | 50.4 | 10-25 |
| CR 73 | 100 | 135 | 140 | 32 | 73.3 | 10-12 |
| CR 100 | 120 | 150 | 155 | 39 | 100.2 | 10-12 |
AREMA / ASCE Standard (USA)
- American standards managed by AREMA (American Railway Engineering and Maintenance-of-Way Association).
- Types: ASCE60, ASCE75, ASCE85, 115RE, 136RE
- Material: U71Mn or equivalent
- Applications: mainline passenger, freight, and heavy-duty tracks
| ASTM standard, AREMA standard | ||||||
|---|---|---|---|---|---|---|
| Size | Dimension(mm) | Weight (kg/m) |
Length(m) | |||
| Head | Height | Foot | Thickness | |||
| ASCE 25 | 38.1 | 69.85 | 69.85 | 7.54 | 12.4 | 6-12 |
| ASCE 30 | 42.86 | 79.38 | 79.38 | 8.33 | 14.88 | |
| ASCE 40 | 47.62 | 88.9 | 88.9 | 9.92 | 19.84 | |
| ASCE 60 | 60.32 | 107.95 | 107.95 | 12.3 | 29.76 | |
| ASCE 75 | 62.71 | 122.24 | 122.24 | 13.49 | 37.2 | 12-25 |
| ASCE 85 | 65.09 | 131.76 | 131.76 | 14.29 | 42.17 | |
| ASCE 90 | 69.09 | 130.18 | 142.88 | 14.29 | 44.65 | |
| ASCE 115 | 69.06 | 139.7 | 168.28 | 15.88 | 56.9 | |
| ASCE 136 | 74.61 | 152.4 | 185.74 | 17.46 | 67.41 | |
| ASCE 175 | 109.86 | 152.4 | 152.4 | 38.1 | 86.8 | |
DIN Standard (Germany)
- Defines German and European rail specifications.
- Types: A55, A65, A75, A100, A120
- Material: high-carbon alloy steels
- Applications: heavy freight and industrial lines
| Standard：DIN 536 | ||||||
|---|---|---|---|---|---|---|
| Size | Dimension(mm) | Weight (kg/m) |
Length(m) | |||
| Head | Height | Bottom | Thickness | |||
| A55 | 55 | 65 | 150 | 31 | 31.8 | 10-12 |
| A55 | 65 | 75 | 175 | 38 | 43.1 | |
| A75 | 75 | 85 | 200 | 45 | 56.2 | |
| A100 | 100 | 95 | 200 | 60 | 74.3 | |
| A120 | 120 | 105 | 200 | 72 | 100 | |
Australian & South African Standards
- Australian Standard AS1085: 31KG–89KG rails
- South African Standard ISCOR: 15KG–57KG rails
- Applications: urban, regional, and mining tracks
| Standard: AS 1085 | ||||||
|---|---|---|---|---|---|---|
| Size | Dimension(mm) | Weight (kg/m) |
Length(m) | |||
| Head | Height | Bottom | Thickness | |||
| 31KG | 63.5 | 117.5 | 108 | 11.5 | 31.5 | 8-25 |
| 47KG | 70 | 141.3 | 127 | 14.3 | 46.5 | |
| 50KG | 70 | 154 | 127 | 15 | 50.8 | |
| 60KG | 70 | 170 | 146 | 16.5 | 61 | |
| 68KG | 73.4 | 186 | 152 | 17.5 | 67.6 | |
| 73KG | 70 | 157 | 146 | 32 | 73.63 | |
| 86KG | 102 | 102 | 165 | 84.11 | 85.5 | |
| 89KG | 102 | 114 | 178 | 51 | 89.81 | |
Since 2008, GNEE RAIL has been supplying steel rails of different grades for more than 18 years, steel rails from GNEE is highly recommened in China and abroad.Wtih cutting edge equipment, GNEE produces high quality steel rails that meet with requirements of most countries. Standard rail, head hardened rail, heavy rail,light rail,crane rail and other types are all available here, as one of the China main rail supplier, GNEE RAIL has been working on supplying economical green railway products all over the world.