What are the types of rail sections?

Jan 23, 2026 Leave a message

A steel rail is a precisely engineered track component that supports the weight of rolling vehicles, resists deformation, and provides continuous guidance along railways or industrial lines. Its hardness, toughness, and geometric accuracy determine long-term operational performance. GNEE RAIL provides rails under all recognized international standards, including GB light and heavy rails, UIC50–UIC60, DIN536 A55–A120, QU70–QU120, JIS CR73/CR100, AS1085 31–89 kg, BS11:1985, and AREMA/ASCE 25–175 lb, along with fabrication, pre-assembly, and project-specific support.

 

What are the types of rail sections?

 

Rail sections, or rail profiles, are designed to support loads, guide wheels, and maintain track stability. They are classified based on application, geometry, and load requirements, and are generally grouped into the following main types of rail sections:

 

1. Light Railway Rail Sections:


These are used for industrial lines, mining railways, tramways, or low-traffic passenger lines. They have smaller profiles to reduce material costs and allow easier handling. Typical weights range from 8–30 kg/m, with head widths around 40–60 mm and heights around 70–110 mm. Examples include JIS 15KG, 22KG, and AS 31KG rails.

 

light rail

 

Classification Height(mm) Head (mm) Bottom (mm) Thick(mm) Weight (kg/m)
Light Rail 8 KG/M 65 25 54 7 8.42
9 KG/M 63.5 32.1 63.5 5.9 8.94
12 KG/M 69.85 38.1 69.85 7.54 12.2
15 KG/M 79.37 42.86 79.37 8.33 15.2
18 KG/M 80 40 80 10 18.06
22 KG/M 93.66 50.8 93.66 10.72 22.3
24 KG/M 107 51 90 10.9 24.46
30 KG/M 107.95 60.33 107.95 12.3 30.1

 

JIS E 1103/1101 Standard Steel Rail

 

Standard: JIS E 1103/1101
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
JIS 15KG 42.86 79.37 79.37 8.33 15.2 9-10
JIS 22KG 50.8 93.66 93.66 10.72 22.3 9-10
JIS 30A 60.33 107.95 107.95 12.3 30.1 9-10
JIS 37A 62.71 122.24 122.24 13.49 37.2 10-25
JIS 50N 65 153 127 15 50.4 10-25
CR 73 100 135 140 32 73.3 10-12
CR 100 120 150 155 39 100.2 10-12

 

Australian 1085 Standard Steel Rail

 

Standard: AS 1085
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
31KG 63.5 117.5 108 11.5 31.5 8-25
47KG 70 141.3 127 14.3 46.5
50KG 70 154 127 15 50.8
60KG 70 170 146 16.5 61
68KG 73.4 186 152 17.5 67.6
73KG 70 157 146 32 73.63
86KG 102 102 165 84.11 85.5
89KG 102 114 178 51 89.81

 

2. Heavy Railway Rail Sections:


Designed for mainline passenger and freight operations, these rails carry high axle loads and higher speeds. They are taller with a wider base for stability. Weights usually range from 38–60 kg/m, with head widths 63–73 mm, heights 117–170 mm, and base widths 108–152 mm. Standard examples include UIC50, UIC54, UIC60, BS 60kg, 75lb, and JIS 50N rails.

 

steel rail

 

Classification Height(mm) Head (mm) Bottom (mm) Thick(mm) Weight (kg/m)
Heavy Rail 38 KG/M 134 68 114 13 38.733
43 KG/M 140 70 114 14.5 44.653
45 KG/M 145 67 126 14.5 45.546
50 KG/M 152 70 132 15.5 51.514
60 KG/M 176 73 150 16.5 60.64

 

Standard: UIC860
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
UIC50 70 152 125 15 50.46 12-25
UIC54 70 159 140 16 54.43
UIC60 74.3 172 150 16.5 60.21

 

3. Crane or Industrial Rail Sections:


Used in ports, steel mills, warehouses, and gantry crane systems, these rails are designed to handle very high concentrated vertical loads and lateral forces. Profiles are heavier with thick heads and webs. Common types include:

 

port crane

 

  • DIN 536 A-series (A55, A65, A75, A100, A120)

 

Standard:DIN 536
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
A55 55 65 150 31 31.8 10-12
A55 65 75 175 38 43.1
A75 75 85 200 45 56.2
A100 100 95 200 60 74.3
A120 120 105 200 72 100

 

  • QU crane rails (QU70, QU80, QU100, QU120)

 

Classification Height(mm) Head (mm) Bottom (mm) Thick(mm) Weight (kg/m)
Crane Rail QU 70 120 70 120 28 52.8
QU 80 130 80 130 32 63.69
QU 100 150 100 150 38 88.96
QU 120 170 120 170 44 118.1

 

They are typically made from high-strength pearlitic steels, sometimes head-hardened for maximum wear resistance.

 

4. Special-Purpose or Embedded Rail Sections:


These include grooved rails for trams and urban light rail, and flat bar rails for embedded industrial applications. Grooved rails allow the wheel flange to pass inside a channel, enabling installation in concrete or pavement, while flat bar rails are used where standard rail profiles cannot fit.

 

5. By Structural Feature:


Rails can also be categorized by cross-sectional design:

 

heavy rail

 

  • Double-Headed Rail: Symmetrical with identical head and foot, originally designed to be flipped when worn; now rarely used due to maintenance issues.

 

  • Bull-Headed Rail: Features a thicker head for strength, often used in points and crossings (switches); it requires base plates for support, unlike flat-footed rails.

 

  • Flat-Footed (Vignoles) Rail: Most common today, featuring a wide, flat bottom for direct attachment to sleepers (ties), making installation simpler and more economical.

 

As a professional rail fastener supplier, GNEE RAIL can provide different standard steel rail such as GB,American, BS, UIC, DIN, JIS, Australian and South Africa which used in railway lines, cranes and coal mining.

 

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