How heavy is a railroad joint bar?

Jan 29, 2026 Leave a message

A rail fish plate is a load-bearing joint component that ensures stable geometric alignment and structural cooperation between adjacent rail segments, making jointed track suitable for continuous traffic operation where welding is not applied. GNEE RAIL manufactures fish plates for GB, UIC, DIN536, QU, JIS, AS1085, BS11, and AREMA/ASCE rail systems, and supports customers with rail–joint system matching and supply scheduling.

 

rail joint

 

How heavy is a railroad joint bar?

 

Railroad joint bars (fishplates) typically weigh between 10 kg (22lb) and over 26kg (57lb) per piece, depending on the rail size, length, and number of holes. Common heavy-duty 6-hole bars (36-inch) for 115RE-136RE rail generally weigh around 25\-27 kg (55-60lb) each.

 

Typical Joint Bar Weights by Type:

 

  • 4-Hole (24-inch) 115RE/132-136RE: 17.04 kg – 17.75 kg (37.5 – 39 lb)

 

  • 6-Hole (36-inch) 115RE/132-136RE: 25.56 kg – 26.63 kg (56 – 59 lb)

 

  • UIC60 (4-hole, 630mm): 17.5 kg – 18.1 kg (38.5 – 40 lb)

 

  • UIC54 (6-hole, 920mm): 22.9 kg (50.5 lb)

 

  • Light Rail (8kg - 30kg): Lighter, varying weights


Joint bars for heavier rail (e.g., 132-136RE) are generally heavier to provide structural integrity.

 

Specifications of rail fish plate:

 

rail fish plate

 

Standard Type Length/Diameter Weight /Material
AREMA 2007 115RE 4 hole-24" 17.04Kg 45# chemical
115RE 6 hole-36" 25.56Kg composition(%):
132-136RE 4 hole-24" 17.75Kg C: 0.42-0.50
132-136RE 6 hole-36" 26.63Kg Mn: 0.50-0.80
UIC864 UIC60 4 hole-630/Φ26 18.07Kg Si: 0.17-0.37
UIC60 4 hole-600/Φ28 17.47Kg Cr: ≤0.25
UIC60 4 hole-630/Φ25 18.1Kg P: ≤0.035
UIC54 4 hole 14.34Kg S: ≤0.035
UIC54 6 hole-800 19.94Kg  
BS 47-1 BS75R 4 hole 6.56Kg  
BS60A 4 hole 5.61Kg  
BS80A 4 hole 6.5Kg  
BS90A 685.8/Φ26 13.23Kg 50# chemical
BS90A 792.9/Φ26.2 15.34Kg composition(%):
BS100A 4 hole   C: 0.62-0.70
  90/91LB 4 hole 18.08Kg Mn: 0.50-0.80
90/91LB 6 hole 19.9Kg Si: 0.17-0.37
AS 50kg 4 hole 14.3Kg Cr: ≤0.25
50kg 6 hole 19.5Kg P: ≤0.035
  S49 4 hole 9.71Kg S: ≤0.035

 

Types of Rail Fish Plate

 

Rail fish plates (joint bars) are metal or composite plates bolted to rail ends to connect them, classified mainly as standard, insulated, compromise, or special types based on application. They are used for light, heavy, or crane rails, with 4 or 6 bolt holes, and are crucial for maintaining track alignment and electrical insulation.

 

rail joint

 

Joint Type Key Specification / Description
Standard Rail Joint (Fish Plate) - Profile: Matches the rail section (e.g., UIC 60, 136RE).
- Length: Typically 600mm or 800mm per side.
- Holes: 4 or 6 bolt holes per bar.
Insulated Rail Joint (IRJ) - Material: Steel core with composite insulating end-posts/plates, or full epoxy composite.
- Electrical Resistance: >10⁸ Ω.
Compromise Rail Joint - Design: Connects two different rail profiles (e.g., UIC 54 to UIC 60).
- Profile: Each side is machined to match its respective rail section.
Joggled Rail Joint - Feature: Has a depressed (joggled) section to allow continuous rail head surface for smoother wheel passage.
Bridge Rail Joint - Design: Often reinforced (thicker web/longer length) for high-stress locations like bridge approaches.
Glued Insulated Joint - Construction: Steel bars bonded to composite insulation using high-strength adhesive for improved durability.
Welded Rail Joint (for CWR) - Type: Flash-butt or thermite weld.
- Specification: Weld must meet mechanical properties equal to or greater than the parent rail.
Expansion Joint (for BRE) - Feature: Allows controlled thermal expansion in long rails on bridges or in extreme temperature zones.

 

Founded in 2008, GNEE RAIL is a leading global manufacturer and supplier of railway components, specializing in high-quality rail fish plates (joint bars/splice bars) with strong production capacity and global service capabilities.

 

Our rail fish plate portfolio is comprehensive and compliant with international standards including UIC, AREMA, BS, DIN, and GB, covering light rail (8kg-30kg), heavy rail (38kg-75kg), and crane rail (QU70-QU120) systems. We offer diverse types such as insulated joint bars, bulged fish plates, and compromise rail joints,with precise specifications (4-hole/6-hole, 24-inch/36-inch), ensuring excellent mechanical performance.We uphold strict quality control supported by ISO 9001:2015 certification, an in-house inspection center, and third-party audits by SGS and BV. Our one-stop service includes customization, production, packaging, and after-sales support, tailored to clients' project needs.

 

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