SKL|KPO Track Fasteners Systems

Railway fastener systems are key components used to firmly connect rails to sleepers, ballasts and other components, and mainly include spring bars, bolts, nuts, washers, etc. It is widely used in conventional railways, high-speed railways, urban rail transit and other fields, and can effectively maintain the stability of the position of rails, improve the integrity and durability of the track structure, and ensure the safe and smooth operation of trains.
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Description

Gnee Steel (Tianjin) Co., Ltd. is one of the most reliable manufacturers and suppliers of skl|kpo track fasteners systems in China, also supports customized service with low price. Please feel free to buy cheap skl|kpo track fasteners systems made in China here from our factory.

 

Product Introduction

 

As an indispensable part of the railway track structure, the railway fastener system realizes the reliable connection between the rail and the foundation under the rail through a combination of various components. It covers a variety of categories such as spring clip fasteners and spring clip fasteners, which are suitable for different rail types and track conditions. It plays an important role in preventing rail creep, reducing vibration and noise in various railway projects, and significantly improves the service life of the track and driving comfort.

 

SKL and KPO are two different types of rail fastener systems.

 

Structural features

 

SKL series: It belongs to the spring clip fastener system, with spring clips as the main elastic clamping components. For example, the SKL12 type fastener is a ballastless track fastener, which is a separate fastener for the sleeper track plate without concrete shoulder. Separate screw holes are set at both ends of the ribbed base plate, and the turnout bolts are used to connect the sleeper/track plate.

 

KPO series: It is a clip fastener system, which mainly relies on clips to clamp the rails. The structure is relatively simple, consisting of KPO clips, spiral spikes, washers, insulating gauge blocks, rubber pads and other components.

 

skl fasteners systemkpo fasteners system

 

Elastic performance

 

SKL series: The spring clip is made of spring steel, has good elasticity, can effectively buffer the vibration and impact generated by the train running, reduce damage to the track structure, and provide better elastic support for the track.

 

KPO series: Although there are also elastic components such as rubber pads, the overall elasticity mainly comes from rubber pads, etc. In comparison, its elasticity is not as direct and obvious as the elastic bars of the SKL series spring bar fastener system. However, by reasonably designing the performance of the rubber pads, a certain degree of buffering and shock absorption requirements can also be met.

 

Product Specifications

 

Specifications for ONE unit of SKL Clip rail fastening system
Item Quantity Type Material Remark
SKL tension clip 2 skl1, skl3, skl12, skl14 60Si2CrA, 60Si2CrA, 38Si7 Hardness: 42-47HRC
Standard: DIN17221, GB/T1222
Ss35 screw spike 2 M24×150mm Grade 4.6: Q235 Standard: ISO898-1
Grade 5.6: 35# UIC864-1
Grade 8.8: 45# NF F500-50
Flat washer 2 Uls7 Q235 Standard: EN10025, EN10139
Plastic dowel 2 For different sizes of screw spike HDPE, Reinforced Nylon 66 (PA66) For insert into concrete sleeper
Guide plate 2 UIC54, UIC60, 50kg rail, 60kg rail, Reinforced Nylon 66 (PA66) Different designs are available
and other sizes as ordered
Rail pad 1 Size as ordered EVA, or rubber

 

Specifications for ONE unit of KPO type rail fastening system
Item Quantity Material
KPO clip 2 Q235
Screw spike 2 Grade 4.6: Q235
Grade 5.6: 35#
Grade 8.8: 45#
HS bolt 4 4 Grade4.6: Q235
Grade5.6: 35#
Grade8.8: 45#
Hex nut 2   Grade 5: 35#
2 Grade 8: 45#
Double coil spring washer 2 65Mn

 

Product Packaging & Delivery

 

Magnetic buckle partition + plastic hollow board box packaging: Magnetic buckle partitions are set in the plastic hollow board box, and the space layout can be flexibly adjusted according to the size of the fasteners. After the nuts, bolts, etc. are placed in categories, the partitions are quickly fixed with magnetic buckles to prevent the goods from being mixed and shifted. The box cover and the box body adopt a snap-on sealing design, with sealing strips installed around them, and then wrapped with a wrapping film as a whole, which is both dust-proof and moisture-proof and easy to disassemble and assemble.

 

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As a quality control expert in the field of international trade of railway fasteners, GNEE RAIL is committed to providing customers with professional product quality assurance services. We have established an independent quality inspection center equipped with more than 30 imported testing equipment, which can conduct comprehensive tests such as chemical composition analysis, mechanical properties testing, and salt spray testing. We have innovatively launched the "Quality Steward" service to provide customers with full-process quality control solutions such as on-site inspection, flight inspection, and arrival acceptance. We have 20 certified professional quality inspectors who are familiar with international standards such as EN, BS, and DIN.

 

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