24kg GB light rail is often used for 5-10 ton vehicles, overhead cranes and other special tracks and temporary transportation lines. Correct installation and maintenance are the guarantee of its safe operation.
Core steps of the installation process
Preliminary preparation: Construction personnel need to be familiar with the specification drawings, check the material specifications and quality, clean the construction site and take safety precautions. Prepare installation tools, check whether the light rail is deformed, and complete the crane beam layout, elevation measurement and span measurement.
Track installation: Fix the pad every 1.5 meters on the crane beam, control the elevation error within ±2mm and level it; after the track is hoisted in place, the bolt-press plate installation needs to reserve a 2mm joint gap, and tighten the bolts after alignment through the fishtail plate connection; for the welding type, spot weld on the reference plate first, and weld it fully after inspection.
Measurement and acceptance: After installation, use theodolite, level, etc. to measure to ensure that it meets the design requirements. Spot weld the square gasket and pressure plate after passing the inspection.
Maintenance work key points
Regular inspection: Check the track flatness, ballast and joints weekly, check the turnouts monthly, and record the parameters for comparison.
Component maintenance: Clean and repair the ballast in time, polish the slightly worn track, correct or replace the deformed and cracked parts; ensure that the fasteners are complete and firm, and drip oil on the bolts every month to prevent rust.
Environmental management: Keep the area around the track clean, remove debris and water accumulation, and prevent the track from corrosion or abnormal force.
Following the above installation and maintenance points can effectively ensure the stable operation of the 24kg GB light rail and extend its service life.