How to maintain rails?

Jun 12, 2025 Leave a message

1. What is the purpose of rail lubrication?

Lubrication reduces wheel-rail friction, lowering noise and wear. Methods include:

Onboard lubrication systems: Spray lubricant from trains.

Wayside lubricators: Fixed devices near curved tracks.

 

2. What is the typical lifespan of rails?

Depending on traffic load and environment, rails last 10–20 years. Heavy-haul lines or sharp curves accelerate wear, requiring earlier replacement.

 

3. What are the criteria for rail replacement?

Vertical wear > 6mm (for 60kg/m rails).

Side wear > 10mm.

Extensive spalling or internal cracks.

 

4. What is the purpose of rail grinding?

Grinding restores rail surface smoothness, eliminating corrugation and micro-cracks. It includes preventive grinding (regular) and corrective grinding (for damage repair).

 

5. What special requirements apply to rails on curves?

Gauge widening: Reduces flange wear.

Superelevation: Counters centrifugal force.

Enhanced fastening: Prevents lateral displacement.