How to maintain E-type rail clip fasteners in low-temperature environments?

Dec 25, 2025 Leave a message

E-type rail clip can provide durable alignment which can protect the steel rail and the fastenings from high pressure. The materials of e clip is spring steel which make e clip of high strength. There are many types of e clip: E1609, E1809, E1817, E2007, E2009, E2055, etc.

 

rail fastening

 

Model Diameter Material Under Pressure HRC Weight
E1609 Ø 16mm 60Si2MnA ≥950kg 44-48 0.43kg/pc
E1809 Ø 20mm 60Si2MnA ≥950kg 44-48 0.61kg/pc
E1813 Ø 18mm 60Si2MnA ≥950kg 44-48 0.62kg/pc
E2001 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc
E2009 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc
E2039 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc
E2007 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc
E2055 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc
E2056 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc
E2063 Ø 20mm 60Si2MnA ≥950kg 44-48 0.80kg/pc

 

How to maintain E-type rail clip fasteners in low-temperature environments?

 

Maintaining E-type rail clips in low temps involves using low-temperature resistant materials, applying corrosion-proof coatings, ensuring correct installation gaps (around 3/8" or 10-12mm), performing regular visual/feeler gauge inspections, avoiding repetitive disassembly, and using specialized cold-weather lubricants, all to combat embrittlement, fatigue, and corrosion that cold exacerbates, keeping the self-tensioning system functional.

 

Material Selection & Preparation

 

  • Material Choice: Select clips made from specific steel grades designed for low-temperature service to prevent brittleness and fatigue failure.

 

  • Corrosion Protection: Apply specialized corrosion-resistant coatings (like galvanizing or specific paints) to protect against moisture and salt, which freeze and accelerate damage.

 

rail fasteners

 

Key Considerations for Cold Weather

 

 

  • Fatigue: Cold temperatures increase the risk of fatigue crack propagation, making proper installation and material quality critical.

 

  • Self-Tensioning: The Pandrol e-clip relies on its springiness; cold can affect this elasticity if damaged or improperly installed.

 

Raw Material for Elastic Rail Clip

 

Elastic rail clips are made of high quality spring steel bar. These steels are generally low-alloy Manganese, medium-carbon steel or high-carbon steel with a very high yield strength. Spring steel has excellent comprehensive performance like mechanical properties, performance by the bullet-proof, fatigue, hardenability, physical and chemical properties. The raw materials of elastic railroad clip mostly include 55 Si7, 60 Si7, 65 Si7, 55 Si Cr7, 60Si2MnA, 60Si2CrA, 55Si2Mn, and 38Si7 grade of spring steel.

 

rail fastening

 

Material 60Si2MnA 60Si2CrA 55Si2Mn 38Si7
Chemical composition(%) C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03 C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03 C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35 P:≤0.03, S:≤0.03 C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03

 

GNEE RAIL offer an extensive range of rail clips with optimum quality, these rail clips are designed with high precision and made up of premium grade spring steel. GNEE has been the largest and most competitive production base of rail clip in China after more than 18 years' rail clip producing experience, and have qualification to tender nationally large and medium scaled rail projects. What's more, our rail clip can be customized according to clients' requirements.

 

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