The manufacturing process of the 25 lb ASCE rail
The manufacturing process of the 25 lb ASCE rail GNEE manufactured is from raw materials to finishing, strict measures are taken to produce a rail that meets standards, minimizes environmental impact, and ensures worker safety.
Raw Materials
High-quality carbon steel billets are used.
Heated to high temperatures and rolled into long, thin strips.
Rolling Stage
Billets are heated and passed through rollers to shape the metal.
Gradually achieves the desired dimensions and shape.
Cut-to-Length Stage
Rolled steel strips are cut into appropriate lengths, usually 30 feet.
Finishing Stage
Includes processes like straightening, grinding, and painting.
Ensures the rail is defect-free and meets surface finish requirements.
Quality Control
Crucial testing procedures, including ultrasonic testing, magnetic particle inspection, and visual inspection.
Detects defects and ensures the rail is free from cracks and imperfections.
Environmental and Safety Considerations
High energy consumption and emissions are addressed.
Measures include using energy-efficient equipment, recycling waste, and emission reduction.
Safety measures such as personal protective equipment, training programs, and safety protocols are implemented.
