What is the length of glued joint in railway?

Jan 30, 2026 Leave a message

A rail fish plate is a steel joint bar that secures rail ends against misalignment and separation, maintaining correct track geometry and load paths in applications where continuous welded rail is not feasible. GNEE RAILWAY RAILWAY supplies fish plates matched to GB, UIC, DIN536, QU, JIS, AS1085, BS11, and AREMA/ASCE rail profiles, and supports customers with joint system integration and after-sales technical assistance.

 

Types of Rail Fish Plate

 

Rail fish plates (rail joints) are critical metal plates connecting rail ends, categorized by weight (light, heavy, crane), function (standard, insulated, compromise), and design (joggled, glued). Common types include 4-hole or 6-hole plates, designed to securely fasten rails using bolts, ensuring stability, conductivity, and safety for railway tracks.

 

rail joint

 

Joint Type Key Specification / Description
Standard Rail Joint (Fish Plate) - Profile: Matches the rail section (e.g., UIC 60, 136RE).
- Length: Typically 600mm or 800mm per side.
- Holes: 4 or 6 bolt holes per bar.
Insulated Rail Joint (IRJ) - Material: Steel core with composite insulating end-posts/plates, or full epoxy composite.
- Electrical Resistance: >10⁸ Ω.
Compromise Rail Joint - Design: Connects two different rail profiles (e.g., UIC 54 to UIC 60).
- Profile: Each side is machined to match its respective rail section.
Joggled Rail Joint - Feature: Has a depressed (joggled) section to allow continuous rail head surface for smoother wheel passage.
Bridge Rail Joint - Design: Often reinforced (thicker web/longer length) for high-stress locations like bridge approaches.
Glued Insulated Joint - Construction: Steel bars bonded to composite insulation using high-strength adhesive for improved durability.
Welded Rail Joint (for CWR) - Type: Flash-butt or thermite weld.
- Specification: Weld must meet mechanical properties equal to or greater than the parent rail.
Expansion Joint (for BRE) - Feature: Allows controlled thermal expansion in long rails on bridges or in extreme temperature zones.

 

What is the length of glued joint in railway?

 

Glued insulated joints (GIJ) in railways typically range from 6 to 6.5 meters in total length for standard 60 kg or 52 kg rails, although some specifications indicate lengths between 4 and 6.5 meters. These joints are engineered as factory-made or in-situ prefabricated assemblies used in Long Welded Rails (LWR/CWR) to ensure electrical insulation.

 

Key Details on Glued Joint Length and Usage:

 

rail fish plate

 

  • Standard Length: The most common length for high-strength, six-bolt (G3-L type) glued joints is 6.5 meters, though they can be 6 meters.

 

  • Usage Context: These joints are designed for 52 kg and 60 kg (UIC) rail sections, particularly in LWR/CWR, to manage track circuitry in all temperature zones.

 

  • Fabrication: A single, minimum 6-meter rail piece is often used to fabricate one joint to ensure structural integrity, with the assembly including insulated end-posts, bolts, and liners.

 

Founded in 2008, GNEE RAILWAY RAILWAY is a leading global manufacturer and supplier of railway components, specializing in high-quality rail fish plates (joint bars/splice bars) with strong production capacity and global service capabilities.

 

Standard Type Length/Diameter Weight /Material
AREMA 2007 115RE 4 hole-24" 17.04Kg 45# chemical
115RE 6 hole-36" 25.56Kg composition(%):
132-136RE 4 hole-24" 17.75Kg C: 0.42-0.50
132-136RE 6 hole-36" 26.63Kg Mn: 0.50-0.80
UIC864 UIC60 4 hole-630/Φ26 18.07Kg Si: 0.17-0.37
UIC60 4 hole-600/Φ28 17.47Kg Cr: ≤0.25
UIC60 4 hole-630/Φ25 18.1Kg P: ≤0.035
UIC54 4 hole 14.34Kg S: ≤0.035
UIC54 6 hole-800 19.94Kg  
BS 47-1 BS75R 4 hole 6.56Kg  
BS60A 4 hole 5.61Kg  
BS80A 4 hole 6.5Kg  
BS90A 685.8/Φ26 13.23Kg 50# chemical
BS90A 792.9/Φ26.2 15.34Kg composition(%):
BS100A 4 hole   C: 0.62-0.70
  90/91LB 4 hole 18.08Kg Mn: 0.50-0.80
90/91LB 6 hole 19.9Kg Si: 0.17-0.37
AS 50kg 4 hole 14.3Kg Cr: ≤0.25
50kg 6 hole 19.5Kg P: ≤0.035
  S49 4 hole 9.71Kg S: ≤0.035

 

Our rail fish plate portfolio is comprehensive and compliant with international standards including UIC, AREMA, BS, DIN, and GB, covering light rail (8kg-30kg), heavy rail (38kg-75kg), and crane rail (QU70-QU120) systems. We offer diverse types such as insulated joint bars, bulged fish plates, and compromise rail joints,with precise specifications (4-hole/6-hole, 24-inch/36-inch), ensuring excellent mechanical performance.We uphold strict quality control supported by ISO 9001:2015 certification, an in-house inspection center, and third-party audits by SGS and BV. Our one-stop service includes customization, production, packaging, and after-sales support, tailored to clients' project needs.

 

Get A Quote